![Cut To Length Lines CLL Flying Shear Cut To Length Lines FLOREANI & PARTNERS New [#3395]](Heavy-Duty-Line.JPG "Cut To Length Lines CLL Flying Shear Cut To Length Lines FLOREANI & PARTNERS New [#3395] Cut To Length Lines CLL")
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New Flying Shear Cut To Length Lines
2100mm x 12mm HR, Galv., Pickled Steel
FLOREANI & PARTNERS
BUILD TO ORDER CUSTOM DESIGNED
- Heavy Duty Heavy Gauge Lines
2100mm x 12mm Hot Rolled, Galvanized, Pickled Carbon Steel
Straightener + Two Levellers
12m / 10 Tonne Sheet Stacker
max. 30m / min ( see speed chart: > "2" beside )
TYPICAL CONFIGURATION
2100mm x max. 12mm, 30 Tonne, 30m / min Cut To Length Lines with straightener and two roller levellers -- of our typical design. They include a Flying Shear and generally a 12m, 10 Tonne sheet stacker; can also be supplied with in-line brushing machines.
The process material -dry or oiled- is: galvanized, pickled steel with R = max. 800 N/mm², up to 10mm thick.
(Yield strength max. 500 N/mm² up to 12mm thickness.)
The minimum material thickness is 1.5mm; minimum coil width: 600mm.
Coil OD: 1000mm to max. 2300mm.
The Coil ID is 508(<coil weight max. 25 Tonne)-610-760mm.
The sheet cut length is 1-12m.
Max. sheet stack height 500mm, max. weight 10 Tonne (max. 2 Tonne per-meter).
Tolerance on sheet diagonals: ± 2mm up to a 2m length.
Cut length accuracy: ± 1mm.
The material threading speed is 10m / min.
Passline height ca. 1300mm.
Our Heavy Gauge Cut To Length Lines can be found at major European Steel Companies and Coil Service Centers.
Please contact us for more information on this equipment range by Floreani & Partners.
EQUIPMENT LIST
1) ENTRY COIL RAMP
2) MOBILE, DOUBLE OPPOSED MANDREL TYPE DECOILER
3) COIL THREADING STATION WITH HOLD-DOWN ROLL, OPENING TABLE AND ELECTRONIC CENTERING SYSTEM
4) STRAIGHTENER
4.1) HYDRAULIC CROP SHEAR & SCRAP COLLECTION BOX
4.2) OPTION: "ROUGH-OUT" BRUSHING MACHINE
4.3) OPTION: SUCTION SYSTEM
5) INTERMEDIATE TABLE WITH VERTICAL ROLL CENTERING STATION
6) HEAVIER GAUGE LEVELLER
6.1) OPTION: "FINISH" BRUSHING MACHINE #1
6.2) OPTION: SUCTION SYSTEM
7) LIGHTER GAUGE LEVELLER
7.1) OPTION: "FINISH" BRUSHING MACHINE #2
8) FLYING SHEAR
9) SHEAR CONVEYOR-BELT
10) TRANSFER BELTS & DEFECTIVE SHEETS EVACUATION AREA
11) SHEET STACKER
12) TRANSFER CHAIN TABLES AND WEIGHING SYSTEM
13) ELECTRICS & ELECTRONICS
14) HYDRAULICS
15) PNEUMATICS
16) PERIMETER GUARDING
^ DETAILS
1) ENTRY COIL RAMP
The Two-Station Entry Coil Ramp has a ca. 6m horizontal stroke and, 800mm up/down-stroke.
It is hydraulically operated.
2) MOBILE, DOUBLE OPPOSED MANDREL TYPE DECOILER
The decoiler can handle these minimum material widths:
with ø 508mm > min. 600mm
with ø 610mm > min. 600mm
with ø 760mm > min. 700mm
With two very robust, sliding allsteel basements and AC motor driven it has two 3-step expanding / collapsing mandrels.
After the material threading phase, the motor works as generator-brake during the line operation: a pre-fixed 'pull' action by the operator remains constant, while the coil diameter and line speed vary.
The positioning of the mandrels is hydraulically operated.
A stand-by brake is provided for the decoiler.
3) COIL THREADING STATION WITH HOLD-DOWN ROLL, OPENING TABLE AND ELECTRONIC CENTERING SYSTEM
Gantry type, it has auto. edge guide by photo-electric cell (5mm readout accuracy).
4) STRAIGHTENER
It has 5 + 1 work + corrective rolls (dia.: 180mm) and 2 pinch rolls (dia.: 300mm). The two upper work rolls and the exit corrective roll are electrically adjustable.
AC motor drive, helix gears and pinions in quality alloy steel, universal joints for the work rolls.
4.1) HYDRAULIC CROP SHEAR & SCRAP COLLECTION BOX
(For the coil leading edge & "tail")
The scrap collection box is mounted on rails and can be extracted on operator's side.
The scrap max. length is 1000mm.
4.2) OPTION: "ROUGH-OUT" BRUSHING MACHINE
It is for both the upper and lower coil faces.
The AC motor driven brushing machine is mounted on a mobile base, whose position is controlled by encoder.
4.3) OPTION: SUCTION SYSTEM
- like the 6.2 herebelow
5) INTERMEDIATE TABLE WITH VERTICAL ROLL CENTERING STATION
With 4 undriven rolls (dia.: 160mm), self-centering, is hydraulically operated and ca. 2m long.
The table exit section is hinged to allow access to leveller [ > 6) ].
6) HEAVIER GAUGE LEVELLER
With 13 work rolls (dia.: 160mm) and 5+5 sets of back-ups (dia.: 200mm), it is for levelling 4-12mm thick material.
7 work rolls are mounted on the leveller lower section, 6 on upper tilting section.
The lower back-ups are mounted on steel supports, sliding on mechanical jacks that are operated by hydraulic geared motors; the upper back-ups are adjustable by wedges.
The strokes are shown on the control panel.
6.1) OPTION: "FINISH" BRUSHING MACHINE #1
It has same general features as the 4.2)^.
6.2) OPTION: SUCTION SYSTEM for the calamine dust
With filter, hoppers, washing and cleaning system, 36.000 m3/hour fan, chimney, piping etc.
7) LIGHTER GAUGE LEVELLER
With 17 work rolls (dia.: 70mm) and 7+7 sets of back-ups (dia.: 120mm), it is for levelling 1.5-4mm thick material.
9 work rolls are mounted on the leveller lower section, 8 on upper tilting section.
The lower back-ups are mounted on steel supports, sliding on mechanical jacks that are operated by hydraulic geared motors; the upper back-ups are adjustable by wedges.
The strokes are shown on the control panel.
7.1) OPTION: "FINISH" BRUSHING MACHINE #2
It has same general features as the 4.2)^.
8) FLYING SHEAR
Of mechanical power type with geared motor and inverter, it runs on ball recirculation pads. The shear parts lubrication is automatic.
Cutting Frequency & Speed Chart: please see under "PHOTOS & IMAGES" beside
9) SHEAR CONVEYOR-BELT
Drive: AC motor and inverter.
10) TRANSFER BELTS & DEFECTIVE SHEETS EVACUATION AREA
Drive: AC motor and inverter.
In PVC with pinch rolls, inclinable chute and powered collection cart on rails for defective sheets (max. 3m long / max. 2 Tonne)
11) SHEET STACKER
For 1-12m long sheets, with a 10 Tonne max. capacity, has side and front/back joggers and two programmable hydraulic lifting tables.
12) TRANSFER CHAIN TABLES AND WEIGHING SYSTEM
ca. 6.5+6.5m long x 2 tables, with max. capacity 6 + 6 Tonne (2.5 Tonne per-meter). AC motor drive with inverter.
13) ELECTRICS & ELECTRONICS
SIEMENS S7 PLC & AC motors; electric cubicles, control panels etc.
14) HYDRAULICS
With 1000 litre tank; max. pressure: 120 bar. Heat exchangers, 24 V electrovalves etc.
15) PNEUMATICS
With filter-lubricator units, regulator & pressure gauge, silencers. Pressure: 6 kg/cm2.
16) PERIMETER GUARDING
The line safety guarding is complete with interlocks and photo-electric cells.
Once known for, specially Mid/Light Gauge Cut To Length Lines ("Flying Shear", "Rotary Shear" and "Roll Feeder" Types)... we are now suppliers of also heavy duty, Heavy Gauge Plate Lines.
For the moment we can build Heavy Gauge Cut To Length Lines to process material thicknesses up to 16mm [.63"], material widths up to 2100mm [82.5"] with coil weights up to 40 Tonne.
Our Heavy Gauge Lines normally are complete with:
- Entry coil storage equipment
- Straightener + leveller/s (often with quick change roll cassettes)
- Brushing machines & dust collectors
- Flying shear
- High performance stackers
- Weighing system
...
We offer Start/Stop, Roll Feeder, Flying Shear, Rotary Shear Cut To Length Lines
both new and used / re-manufactured for: Aluminium, Coated, Cold Rolled, Copper, Galvanized, Hot Rolled,
Prepaint, Silicon, Stainless, Tinplate,Titanium
.
Your enquiries welcome for also individual Line Parts like: Decoilers, Feeders,
Levellers, Sheet Stackers, Straighteners ...
Custom-built equipment needs a special kind of product support... our proposals are detailed with drawings and photos to provide clients with a full understanding of the type and quality of the equipment we offer. We send customers approval drawings with dimensions, performance specs and features before the machine is built.
We are experienced at making our products safe, reliable and in conformance with the safety and design standards. Products are designed for maximum serviceability and reliability.
Parts Books are shipped with each piece of equipment. They contain detailed information about installation, inspection and maintenance procedures, component parts.