We build compact press feeding lines

PRESS FEEDING LINE

Press Feeding Line FLOREANI & PARTNERS New [#3354]
   Other Equipment Types VCE  Press Feeding Line  FLOREANI & PARTNERS New [#3354]
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New Press Feeding Line
1650mm x 6mm
FLOREANI & PARTNERS
BUILD TO ORDER CUSTOM DESIGNED

    We build "compact" press feeding lines for:
    - 3mm
    - 6mm
    - 9mm
    - 12mm
    coiled stock.


    This one is a 1650mm x 6mm, 30m / min composed of:

    Powered decoiler, 10 t capacity with:
    mobile base and auto. edge guide
    hydraulic, powered snubber roll
    hydraulic coil car

    Coil threading lower table with peeler
    Coil threading upper table with deflector roll

    Servo straightener-feeder, 2+9 rolls
    powered, programmable adjustment of the work rolls

    Hydraulic crop shear

    Electric Cabinet with Siemens S7 300 PLC

    Safety guarding to CE



    The equipment features are as follows:

    Decoiler
    Max. load capacity kg 10000
    Max. strip width mm 1650
    Max. coil O.D. mm 1800
    Coil I.D. mm 470-530
    Planetary gearbox with ratio 1:22, secondary transmission with ratio 1:4
    AC vectorial motor, 11 Kw - 4 pole. Variable speed, 0-30 rpm with Inverter by Control Techniques
    Loop control by 2 rolls and proximity switch (or dynamic braking, or Synchro mode on other lines like this)
    Hydraulic coil centering actuated by hydraulic cylinder, that moves 3+3+3 wedges
    - Hydraulic and powered snubber with polyurethane-coated roll, of 120mm diameter:
    arm rotation by hydraulic cylinder; minimum coil O.D. 800mm / max 2000mm
    roll rotation by AC motor, 2.2 kW. Roll coated with "Adiprene" rubber
    - Two conic rolls:
    the position of rolls set by the PLC, acc. to strip width
    (forward/reverse motion by geared motor, and 90°-rotation by hydraulic cylinders)
    - Mobile decoiler frame:
    on 4 wheels & railways
    motion by hydraulic cylinder with 1000mm stroke (<>)
    the position of decoiler detected by a potentiometer, and controlled by the PLC
    / with two limit switches


    Hydraulic coil car
    with no floor pit
    up/down car stroke: 600 mm, with two cylinders of 160mm diameter


    Lower coil threading table with peeler, to support the strip
    - during automatic cycle, the table will remain in 'low' position
    Upper coil threading table with powered deflector roll


    Servo straightener-feeder
    with two pinch rolls of 160mm diameter
    the pinch rolls pressed-down by 2 hydraulic cylinders
    the straightening rolls (80mm dia.) adjusted on 3 point, each point independently
    - all supported by two rows of roll bearings
    all lower rolls synchronized, with gears in oil bath
    3+3 gearboxes^
    A.C. servomotor, 15 kW
    digital servodrive system by Control Techniques, Mod.: Unidrive - 15 kW
    precision gearbox, ratio 1:20
    _

    Servo straightener-feeder max. speed: 66m / minute
    - synchronised to the press by an absolute encoder:
    99 work-programs
    adjustable feed pitch from .1mm to 9999.99mm
    measuring wheel pressed-down by a pneumatic cylinder, 40mm diameter
    feeding accuracy .04mm
    mobile control panel for manual operation
    operator panel: Simatic TP 170 Touch-Screen
    openable machine frame to allow cleaning rolls and an easier coil threading
    _

    powered roll-setting, optional
    – the system it is "dynamic": as the the coil gets fed to the press, the pressure on straightening rolls can be varied to adjust flatness
    (as a new coil is introduced, the rolls-adjustment will return to "nominal" value)


    Hydraulic crop shear
    with 2 hydraulic cylinders, 220mm diameter
    hydraulic blankholder



    Hydraulic power pack
    A.C. Motor: 15 Kw



    Auto makers and their suppliers are the most common buyers of equipment like this.

    Floorspace-saving "compact" strip feeding lines are more and more on demand from these Clients.
    Custom-built equipment needs a special kind of product support... our proposals are detailed with drawings and photos to provide clients with a full understanding of the type and quality of the equipment we offer. We send customers approval drawings with dimensions, performance specs and features before the machine is built.

    We are experienced at making our products safe, reliable and in conformance with the safety and design standards. Products are designed for maximum serviceability and reliability.
    Parts Books are shipped with each piece of equipment. They contain detailed information about installation, inspection and maintenance procedures, component parts.
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    Coil Sheet Metal Equipment Floreani & Partners - VAT # IT02800500247 - Phone: (Italy) +39 0445 367 424 (United States) +1 847 593 1751 - info@coilsheetmetalequipment.com - 2019 all rights reserved - adm - application - machines