1
New Press Feeding Line
1650mm x 6mm
FLOREANI & PARTNERS
BUILD TO ORDER CUSTOM DESIGNED
We build "compact" press feeding lines for:
- 3mm
- 6mm
- 9mm
- 12mm
coiled stock.
This one is a 1650mm x 6mm, 30m / min composed of:
Powered decoiler, 10 t capacity with:
mobile base and auto. edge guide
hydraulic, powered snubber roll
hydraulic coil car
Coil threading lower table with peeler
Coil threading upper table with deflector roll
Servo straightener-feeder, 2+9 rolls
powered, programmable adjustment of the work rolls
Hydraulic crop shear
Electric Cabinet with Siemens S7 300 PLC
Safety guarding to CE
The equipment features are as follows:
Decoiler
Max. load capacity kg 10000
Max. strip width mm 1650
Max. coil O.D. mm 1800
Coil I.D. mm 470-530
Planetary gearbox with ratio 1:22, secondary transmission with ratio 1:4
AC vectorial motor, 11 Kw - 4 pole. Variable speed, 0-30 rpm with Inverter by Control Techniques
Loop control by 2 rolls and proximity switch (or dynamic braking, or Synchro mode on other lines like this)
Hydraulic coil centering actuated by hydraulic cylinder, that moves 3+3+3 wedges
- Hydraulic and powered snubber with polyurethane-coated roll, of 120mm diameter:
arm rotation by hydraulic cylinder; minimum coil O.D. 800mm / max 2000mm
roll rotation by AC motor, 2.2 kW. Roll coated with "Adiprene" rubber
- Two conic rolls:
the position of rolls set by the PLC, acc. to strip width
(forward/reverse motion by geared motor, and 90°-rotation by hydraulic cylinders)
- Mobile decoiler frame:
on 4 wheels & railways
motion by hydraulic cylinder with 1000mm stroke (<>)
the position of decoiler detected by a potentiometer, and controlled by the PLC
/ with two limit switches
Hydraulic coil car
with no floor pit
up/down car stroke: 600 mm, with two cylinders of 160mm diameter
Lower coil threading table with peeler, to support the strip
- during automatic cycle, the table will remain in 'low' position
Upper coil threading table with powered deflector roll
Servo straightener-feeder
with two pinch rolls of 160mm diameter
the pinch rolls pressed-down by 2 hydraulic cylinders
the straightening rolls (80mm dia.) adjusted on 3 point, each point independently
- all supported by two rows of roll bearings
all lower rolls synchronized, with gears in oil bath
3+3 gearboxes^
A.C. servomotor, 15 kW
digital servodrive system by Control Techniques, Mod.: Unidrive - 15 kW
precision gearbox, ratio 1:20
_
Servo straightener-feeder max. speed: 66m / minute
- synchronised to the press by an absolute encoder:
99 work-programs
adjustable feed pitch from .1mm to 9999.99mm
measuring wheel pressed-down by a pneumatic cylinder, 40mm diameter
feeding accuracy .04mm
mobile control panel for manual operation
operator panel: Simatic TP 170 Touch-Screen
openable machine frame to allow cleaning rolls and an easier coil threading
_
powered roll-setting, optional
– the system it is "dynamic": as the the coil gets fed to the press, the pressure on straightening rolls can be varied to adjust flatness
(as a new coil is introduced, the rolls-adjustment will return to "nominal" value)
Hydraulic crop shear
with 2 hydraulic cylinders, 220mm diameter
hydraulic blankholder
Hydraulic power pack
A.C. Motor: 15 Kw
Auto makers and their suppliers are the most common buyers of equipment like this.
Floorspace-saving "compact" strip feeding lines are more and more on demand from these Clients.
Custom-built equipment needs a special kind of product support... our proposals are detailed with drawings and photos to provide clients with a full understanding of the type and quality of the equipment we offer. We send customers approval drawings with dimensions, performance specs and features before the machine is built.
We are experienced at making our products safe, reliable and in conformance with the safety and design standards. Products are designed for maximum serviceability and reliability.
Parts Books are shipped with each piece of equipment. They contain detailed information about installation, inspection and maintenance procedures, component parts.