LASER TUBE CUTTING MACHINE FOR SALE, READY EX-STOCK (06.18)

TUBE LASER PROCESSING SYSTEM

Tube Laser Processing System F&P New [#5066]

New Tube Laser Processing System
(Fiber Laser)
F&P

FOR SALE

OFFERED SUBJECT TO BEING UNSOLD

READY EX-STOCK (06.18)

State of the art Tube & “Open” Section Fiber Laser Processing Systems, for tube dia. up to 120mm and resp. 160mm, ready ex-stock for immediate or very quick delivery. (The range includes Models for tube diameters up to 220mm.) *** Lasers allow almost-unlimited design possibilities in tube and profile processing! Fiber lasers now achieve super-speeds…

FIBER LASER TUBE & PROFILE PROCESSING SYSTEMS WITH STATE OF THE ART TECHNOLOGY: A NEW EQUIPMENT RANGE BY FLOREANI & PARTNERS! BUILD TO ORDER LASER TUBE CUTTING MACHINE MODELS FOR TUBE DIAMETERS UP TO 220mm, FULLY-CUSTOMIZED VERSIONS, READY EX-STOCK LASER TUBE CUTTERS FOR DIAMETERS UP TO 160mm… LASERS ALLOW ALMOST-UNLIMITED POSSIBILITIES IN TUBE AND PROFILE PROCESSING; FIBER LASERS NOW ACHIEVE SUPER-SPEEDS…

The
FIBER LASER TF 312
for round tube diameter: 20mm to 120mm
- main data:

Material: Steel ( carbon steel stainless steeel) aluminium , other alloys
Part loading system: Standard length 6000mm, different on request
Max weight of a tube: 35 kg/m
Max bundle weight: Standard 4000 kg, different on request
Unloading system: Standard length 3000mm, different on request
Cutting head brand: Procon
Capacitance sensor: Precitec
Laser source: N’LIGHT
Tilt cutting head: +/- 43° both axes
Connection for tele-assistance

EQUIPMENT LIST & FEATURES - for the 120mm max. tube diameter Model:

Part loading system ^
(we can propose different types accordingly to customer’s needs)

Feeding system for a single tube

Cutting head

Unloading station

(Possibility to add collection bin)

Scrap evacuation conveyor

Standard capacity of the System:

• Spindle capacity from ø20mm round, 15×15 square.
• Maximum capacity Ø120mm round
• Capacity on rectangles with measures inscribed in a circle ø120mm
• 1.2Kw Nlight source (other Type on request)
• Maximum Length loaded 6m (may be different on request)
• Maximum Length unloaded 3m (may be different on request)
• Rubber unloader-belt (optional)
• Possibility to remove unloading sections and to combine crates and baskets

CM Type Loader

• Capacity: 6 meters in length and 4000 Kg maximum weight
• Ability to load individual tube manually, in opposite position to the side-loader
• Lower holders to support it^ during cutting and unloading operations
• Length control stopper after load

Controlled axes

• Spindle rotation (Front, Rear)
• Spindle Feed (Front, Rear)
• Head movement (X, Y)
• cutting focal (inside the head)
• Pipe support holders (on: loading, unloading)
• Arms for tube storage (on loader)

Fixing the parts on spindle is the only mechanical adjustment required on the machine

- Self centering spindle with clamp stroke: 90mm
- Pressure on tube, that can be set up with multiples of 60 kg or 170 kg
- Hydraulic opening of clamps
- Opening distance among the 4 clamps synchronized, individual set-up (ex.: for rectangular tubes)
- Synchrony of both spindle during working, back mobile spindle

Cooling systems

• Double chiller system with separate cooling system for the source and head, with different temperature set point.
• cooling system compressed air nozzle
• separate circuits for cooling and heads laser source

Smoke extraction

Suction system with 5000 m2 capacity, with purification filters and dust separation. Automatically operated during cut

Head

MODEL: 2D
- capacitance sensor brand: Precitec
- noozle cooling by air
- head cooling by liquid
- anti-collision system
- glass quick change system
- noozle can be screwed
- motorized focus
- movement of Y axis with algorithm, following the profile of the tube with capacitance sensor
- movement of Y axis commanded by software, CAD CAM
• Head with capacity up to 5KW, oversized
• Transport fiber to laser 100µm
• Interchangeable nozzle, interchangeable protective glass
• Prepared for the use of GAS to support the cut: Nitrogen, Oxygen, clean compressed air (requires purifier / compressor apart from the group, not included)

Unloader (for 2d and 3D types)

• Moving shuttle system to rubber conveyor belt (rubber conveyor optional)
• Unloading system L= 3000mm with 4-5 different unloading station

Scrap unloading on the scrap conveyor

Separation of smaller scraps than 200mm

Software for the design and definition of the tubes to process:

Modeling

• 3D modeling of tubes and bars of any section.
• Library of predefined sections (circular, rectangular, etc).
• Library of extruded bars (international code).
• Possibility of definition of the sections with parametric macros.
• Library of predefined shapes for the holes.
• Ability to define parametric macros for the holes.
• Possibility to define holes of any shape.
• Automatic 3D nesting with joint of the pipe ends.
• Calculation of the minimum and maximum material size, also on pipes imported from CAD.
• Import 3D models via STEP and IGES formats.
• Automatic recognition of the pipe sections during CAD import and possibility of modifying them (addition of holes, machining, etc.).

Production orders and materials inventory management

• Preparation and management of work orders in a "desktop" based on the Windows® concepts.
• Management of the distinct processing.
• Automatic Section Control, thickness and material relating to the inserted pieces

Nesting of pipes

• Run the nesting of more pieces of more bars.
• Optimize the number of bars to be used to cut the number of parts required.
• Search for the best format among the different lengths of bars available.
• Tubes engages with the cut ends in non-orthogonal way, in order to save material.
• It allows you to enable and disable the rotation constraints of the tubes around their axis in function of their section.
• automatically checks the distance between the pieces.
• automatically it manages the common cut
• It works in batch mode , without operator intervention .

Programming

• Associates the technological attributes (connections, micro-joints, etc.) And the cutting parameters to the profiles to be cut.
• It executes the sequence of automatic or interactive cut.
• It generates ISO codes via a post-processor specific.
• The programming of tube cutting is implemented in a 3D environment that allows the complete modeling of the machine, with a total consideration of its kinematics (speed, acceleration, singular points), with no limit on the number of axes of the machine or of the robot.

Main functions

• automatic creation of cutting profiles and connections, with the management of the head orientation for beveled cutting.
• interactive or automatic creation of paths, supported by a powerful route optimization algorithm of moves collision calculation.
• Creation and validation of the cutting program thanks to a realistic simulation and automatic control functions with visual indication of the anomalies.
• Generation of ISO programs using a specific post-processor.

Factory document

• Release of a specific document factory for the tube cutting technology that includes all information related to cutting programs and the placement of the pieces on the bars.

CN software on machine

• Dedicated system with G-code interpreter real time handling and assistance
• GUI on Windows XP Embedded system, with management of all machine functions
• Local Area Connection to be able to load programs to be executed
• USB connection for transferring programs
• 17 "display dedicated to working
• Display 32 "dedicated to the cutting vision
• Remote access and screen sharing system

Components

• Micro switch, inductive sensors Balluff, Datasensor
• Safety barriers: Datasensor
• Brush less motors and motion control: ESA
• Contractors, components in electric cabinet: Siemens / Schneider
• Electrical component follow ULCA norm
• Reducers: Neugart (axes control), Motovario (handling)
• Pneumatics: Metalwork
• Proportional valve: Diwal
• Capacitive sensor head: Precitec
• Head and optical paco: Procon
• Laser source: Rofin/ IPG
• Chiller: Eurocold
• 32 "display to follow the processing inside the machine during the working phases

RECAP

Round tube diameter: 20-120mm
Rectangular tube: inscribed in 120x120mm
Material: Steel (carbon steel stainless steeel), aluminium, other alloys
Loading system: standard length 6000mm, different on request
Max weight of one tube: 35 kg/m
Max capacity: standard 4000 kg, different on request
Unloading system: standard length 3000mm, different on request
Cutting head brand: Procon
Capacitance sensor: Precitec
Laser source: N’LIGHT
Tilt cutting head:+/- 43° both axes
Connection for tele-assistance

GENERAL TERMS OF SALE

PAYMENT: to agree

DELIVERY: READY EX-STOCK

FIRST TEST BEFORE DELIVERY: at our Plant in presence of the buyer -- a first acceptance document will be signed

MATERIAL FOR TEST: will be supplied by the buyer and, considered waste material

PACKAGE: no package is necessary; any special or out-of-standard packaging are not included

TRANSPORT: not included, our prices are EXW

INSTALLATION: not included
- buyer’s technician/s will stay a week at our works, for training and machine testing
Each additional training week at customer’s place will be charged at cost

TRAINING: not included ^ except the above

DOCUMENTATION: the instructions-book and touch screen of machine will be in English language (other language on request)
- we will provide a layout dwg. with the foundation and indications of where the machine should be fixed to floor, and a complete list of cables for the connection of the machine
the instructions-book will be complete with:
-operator manual for the correct use of the program,
-schedule maintenance of the machine,
-electrical, pneumatic and hydraulic scheme
-spare part list
[Any extra literature is not included in price]

COMPLIANCE: the equipment is built to comply the standard European norms
- any changes in resp. to these norms^ will be discussed before order confirmation
- any inspection from ‘external’ Companies to be organized and paid by the customer

WARRANTY: 1 year for the mechanical parts, from date of dispatch; excluding those parts subject to wear, or damaged due to non-correct use of the equipment or work of not qualified people. The warranty is for defective parts, that will be dispatched ‘EXW freight’. Delivery, disassembling of defected parts and the possible work of our technician are not included

ELECTRICAL WARRANTY: 1 year for the electrics, from date of dispatch. If a non-qualified technician (not from us) makes modifications to the software, the warranty will expire immediately

PHOTOS: The photos are just for example

VALIDITY OF THE CONTRACT/ORDER: the contract /order will be effective after the agreed downpayment

PHOTOS & IMAGES

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